Analysis of Transfer Lines: UNIT-3 Automation Manufracturing Pvpsit

This document discusses the analysis of transfer lines used in automated manufacturing. It addresses three key areas: line balancing, process technology considerations, and system reliability determination. For line balancing, work tasks must be divided evenly among workstations. Process technology refers to the manufacturing processes used. System reliability determines the overall reliability of the system. The document also provides analysis of transfer lines with and without internal storage buffers. Key metrics for lines without buffers include cycle time and production rate. Lines with buffers have improved efficiency and uptime due to reduced starvation and blocking between workstations.

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Manual processes can take a toll on individuals and businesses alike. According to the Bureau of Labor Statistics[DG1] , back strains result in nearly 15,000 injuries per year in manufacturing alone. In addition to the associated safety risk and downtime, those strains can also represent a significant cost. The National Safety Council estimates the cost per medically consulted work injury is $42,000 – and that’s excluding any related property damage costs.

August 26th-27th marked the date for the sixth annual Advanced Manufacturing Expo took place in our very own Grand Rapids, Michigan, bringing together a cross-section of innovators and experts in manufacturing from the Midwest. While this regional expo may be smaller than other industry events, it always prioritizes quality over quantity and this year packed a punch. Read on for our top highlights from the show.

The global conveyor market is expected to grow to $9.85 billion by – that’s over $2 billion in just six years.

What’s the story behind this growth? And what do you need to know to navigate a changing market?

Read this month’s blog for these answers and more, including how to manage the risk of long lead times AND how to approach custom projects.

Good help is hard to find and even harder to hang onto. What if you could get relief from the constant cycle of hiring and training – AND get a boost in productivity?

In this month’s blog, we’re sharing the three material handling processes you really should be automating.

Post-Pandemic: 3 Trends That Will Significantly Alter the Supply Chain Industry

As we start to take a deep breath in hopes of personally recovering from the struggles that the pandemic brought upon us, there are a few things that will never return to “normal”. The supply chain industry itself will emerge in such a way that will be unrecognizable in comparison to how it was in a pre-pandemic world. This is mostly caused by how COVID-19 will be leaving a lasting scare on many areas that effect the supply chain industry.

3 Types of Equipment That Built Tuff Automation’s Reputation

When it comes to custom material handling equipment, most OEM's (original equipment manufacturers) will admit that they have a broad scope of equipment they provide. Tuff is no exception to this. Through the last 30 years, Tuff has provided equipment like extendable conveyors, Salco CA doors, and CO2 scrubbers. Sure, these projects were fun but were a little out of the norm.

With that said, we would be doing ourselves a disservice if we didn't highlight the equipment that has been synonymous with the Tuff Automation name. In this blog, we will discuss the 3 primary types of equipment that have built the heavy-duty Tuff Automation reputation.

Helping distributors say "yes" to quoting custom project applications

As an OEM (Original Equipment Manufacturer), Tuff Automation strives to generate business relationships with other distributors. Since our specialty is providing custom material handling equipment, we've been invited through the doors of numerous distributors to empower them to say "yes" to quoting unique projects that they would have otherwise said "no" to.

A Year of Challenges and Growth

It can go without saying that the year was a challenging year for anyone. From small to large businesses, from blue to white-collar workers, was a year that brought many unexpected challenges. These challenges were not only unexpected but were mostly required a significantly unique approach in facing them.

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Back in July, one of our long lasting automotive seating customers submitted a very interesting and custom request. This customer asked us to develop and provide a vision guided cobot and EOAT (end of arm tooling) that would help a station operator test and verify power seat controls. Cobots are usually used to automate a repetitive task that is then handed off to a human for inspection. This application was no exception.

When designing a material handling system, it is crucial to evaluate each piece of equipment and determine the right fit for the application. In most systems, a change of elevation can be the most challenging aspect of a system to design and evaluate. In this blog, we will be discussing lifts and elevators, where they are needed, what makes them unique from each other, and what are some specifications to consider when designing a system. For the sake of this blog we are going to focus on lifts and elevators that are typically used in pallet handling.

At Tuff Automation, we believe that the most important thing the customer can do to help keep cost down is to find a contractor who can provide everything they need. When numerous contractors are stacked on top of each other, this not only tends to cluster the project’s physical design, but also includes unnecessary mark ups in price.

So how do you make sure that the contractor you pick can provide everything needed for your application? Just ask! Here are a few key questions to ask a contractor to help you make the right pick for your automation project.

Integrating turn tables into a conveyor system is a great way to reroute any product in various directions while saving space. In comparison, they can save more space (square footage) than conveyor curves or turns. This is mainly because turn tables are able to pivot the product within the same singular footprint, whereas conveyor curves and turns require the product to be moving down the line in order for the reroute to occur.

With increasing demand for laborers in the work place, and the lack of supply in our day and age, we are continuing to see a drastic change in the way we produce and manufacture consumer goods. This is forcing a lot of companies to spend resources in ways they never considered before. It’s requiring them to invest in long-term equipment solutions that will provide a return on their investment over the course of long periods of time.

When designing and integrating material handling systems for customers in a wide range of industries, Tuff Automation gives its utmost attention to designing conveyor that will handle a wide variety of different products. We understand that our customer’s applications and needs can change at a moment’s notice. Especially in the automotive industry!

3 Unique Ways Tuff Automation Provides Better Controls Services

When understanding all attributes of a material handling system, the controls engineering portion can be daunting to many. Even to those who have worked with or designed systems before. In its early years as a company, Tuff Automation recognized this as a way to better serve our customers as an equipment manufacturer. It was at that point that we created our own Controls Engineering department.

3 Things to Implement into a Manufacturing Setting

COVID-19 has catapulted many American companies into a season of life that wasn’t anticipated, nor was prepared to handle. A lot of companies find themselves making decisions they never thought they would have to make. The most common decision for those companies is how to maintain social distancing while still remaining to be open and operating.

Three Features of a Tuff Transfer

At Tuff Automation, we strive to present ourselves as being a company that provides reliable customer service and unmatched support, especially when it comes to our equipment. However, that isn’t what makes us a unique company. Instead, what makes us unique is demonstrating that the quality and the strength of our equipment is our highest priority as a company.

One of the key ways we demonstrate that is by applying innovative and creative ideas when designing our conveyor transfers.

Our customer needed an effective way to transport 25 bins to be filled and emptied. Tuff engineers worked with the client to come up with an approach that was durable, cost-effective and efficient. The shuttle cart system was the perfect answer. If a cart system was not used, the customer would need to utilize many conveyors and transfers to accomplish the task at hand. The shuttle cart provides a simple, solution that saved money on costly equipment.

When our client came to us they had a big problem to solve. They wanted to get several different parts to one location, in a specific sequence, while maintaining a timely workflow. Before coming to Tuff, they would have had to use a series of five over and unders to move their parts. Over and unders are useful in some situations but five of them would be cumbersome, not to mention expensive.

Our customer was using an automatic guided vehicle (AGV) that didn't have any powered conveyor. They needed a machine that could move 500 pound, 30- by 60-inch pallets from the AGV to an operator workstation. Tuff Automation custom-designed the conveyor to solve the problem.

Are you interested in learning more about Stamping Transfer Robot? Contact us today to secure an expert consultation!