Difference Between E-Control Roller Mill and Pneumatic Roller Mill

Roller mills are an essential component of the milling industry, used to process grains, including wheat, corn, and barley, into various forms of flour. Two commonly used types of roller mills are E-control and pneumatic roller mills. Both these types of mills offer unique features and benefits that make them suitable for different milling applications. In this article, we will discuss the difference between the E-control roller mill and the pneumatic roller mill.

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Difference

Principle of Operation

The E-control roller mill operates using a system of motor-driven rollers that turn at different speeds to break down the grain. The rollers are connected to a computer that controls the speed of the rollers and the distance between them. This allows the miller to precisely control the milling process to produce flour with specific properties.

In contrast, the pneumatic roller mill operates using a system of compressed air that is used to move the grain through the milling process. The compressed air is used to create a vacuum that pulls the grain into the milling chamber and moves it through the rollers. The milling process is controlled by adjusting the pressure of the compressed air.

Control

The E-control roller mill offers precise control over the milling process, allowing the miller to adjust the speed of the rollers and the distance between them to produce flour with specific properties. The computerized control system used in the E-control roller mill also makes it easier to monitor the milling process and make adjustments as needed.

In contrast, the pneumatic roller mill offers limited control over the milling process, as it is mainly controlled by adjusting the pressure of the compressed air. While this can still produce high-quality flour, it may not be as precise as the control offered by the E-control roller mill.

Energy Efficiency

The E-control roller mill is known for its energy efficiency, as the computerized control system allows the miller to adjust the speed of the rollers based on the hardness of the grain. This means that the miller can use less energy to break down softer grains, while still achieving the desired flour properties.

In contrast, the pneumatic roller mill is less energy efficient, as it relies on compressed air to move the grain through the milling process. This requires a constant supply of compressed air, which can be expensive and energy-intensive.

Maintenance

The E-control roller mill requires regular maintenance to ensure that the computerized control system is working correctly. This may include cleaning the sensors, checking the connections, and updating the software. While this can be time-consuming, it is necessary to ensure that the mill is operating at peak efficiency.

In contrast, the pneumatic roller mill is relatively low-maintenance, as it does not have any complex computerized control systems. However, it may still require regular cleaning and lubrication to ensure that the rollers are functioning correctly.

Cost

The E-control roller mill is generally more expensive than the pneumatic roller mill due to the computerized control system and the precision it offers. This makes it more suitable for large-scale milling operations that require high-quality flour with specific properties.

In contrast, the pneumatic roller mill is generally more affordable and is suitable for smaller milling operations or for milling grains that do not require as much precision.

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Output

The E-control roller mill offers a higher output capacity than the pneumatic roller mill, as the computerized control system allows the miller to adjust the speed of the rollers to process the grain more efficiently. This means that the E-control roller mill can produce more flour in less time than the pneumatic roller mill.

In contrast, the pneumatic roller mill has a lower output capacity due to the reliance on compressed air to move the grain through the milling process.

In conclusion, both the E-control roller mill and pneumatic roller mill offer unique benefits and features that make them suitable for different milling applications. If you want to know more information about the E-control roller mill and pneumatic roller mill, please contact us. We will provide professional answers.

PLMFKA pneumatic roller mill is a versatile and efficient machine used in various industries for the grinding and milling of different materials. It employs a combination of compression, impact, and shearing forces to reduce the size of particles and achieve the desired product characteristics. The applications of PLMFKA pneumatic roller mills are wide-ranging and encompass diverse sectors such as food processing, pharmaceuticals, chemicals, minerals, and more.

Applications of PLMFKA pneumatic roller mill

Food Industry:

PLMFKA pneumatic roller mills find extensive use in the food industry for the processing of various food products. They are employed in flour mills for grinding wheat, corn, and other grains to produce flour of different grades. These mills are capable of achieving precise particle size distribution, which is crucial for ensuring the desired baking properties of the flour. Moreover, they are also used in the production of other food products such as rice flour, semolina, and maize meal.

Pharmaceutical Industry:

In the pharmaceutical industry, PLMFKA pneumatic roller mills are utilized for grinding and milling of pharmaceutical ingredients. These mills are often employed in the production of powders and granules for tablets, capsules, and other dosage forms. The precise control over particle size distribution offered by these mills ensures uniformity and consistency in the final pharmaceutical products. Additionally, the gentle grinding action of the rollers minimizes the generation of heat, which is crucial for preserving the potency and stability of sensitive pharmaceutical compounds.

Chemical Industry:

PLMFKA pneumatic roller mills play a vital role in the chemical industry for the size reduction of various chemical substances. These mills are utilized in the production of pigments, dyes, and colorants, where achieving a consistent particle size is crucial for the desired color intensity and dispersion properties. They are also used in the grinding of chemicals for catalysts, polymers, and other specialty chemical products. The versatility of the PLMFKA pneumatic roller mill allows for the processing of a wide range of chemical materials, from powders to fibrous substances.

Agricultural Industry:

PLMFKA pneumatic roller mills find applications in the agricultural industry for the processing of agricultural products such as corn, barley, and oats. These mills are utilized in the production of animal feed, where the grinding and milling of grains are necessary to improve digestibility and nutrient availability. The adjustable settings of the roller mill allow for the production of feed with different particle sizes to meet the specific requirements of different animal species and stages of growth.

Recycling Industry:

In the recycling industry, PLMFKA pneumatic roller mills are used for the size reduction of various materials, including plastic, rubber, and paper. These mills can effectively process recyclable materials into fine powders or granules, which can be used as raw materials in the production of new products. The efficient grinding and milling action of these mills contributes to recycling efforts by reducing the volume of waste and facilitating the reuse of materials.

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