Everything You Need To Know To Find The Best sugarcane harvester

If you are a farmer whose one of the main crops is sugarcane then harvesting sugarcane can be really tiring work for you. And if you are searching for something that can save you from this hard work then Sugarcane harvester is the perfect thing for you. Here is everything you need to know about it.

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What is Sugarcane Harvester?

s saw machine development. It is also akin to the combine harvester in terms of function and features.

Mr. Wurtele was the inventor of sugarcane harvester. This machine makes it easy to harvest sugarcane. It can improve production for farmers with more advanced features.

Sugarcane harvester is a machine that helps you in harvesting and partially processing your sugarcane crop. It cut your sugarcane from the base then removes its top, cut the stalks into billets and stacks them in a wagon hence, doing all the work that should be done at the time of harvesting.

Advantages of Sugarcane Harvester

• Saves labour

Harvesting of sugarcane on a large scale usually requires a lot of skilled labours but if you have a sugarcane harvester you hardly need anyone except a person who knows how to operate a Sugarcane harvester. This can turn out really useful at the times of crisis like Covid-19 when it is hard to get marginal labours.

• Saves Money

It only requires one-time investment and regular maintenance. Since you don’t need any marginal labour it means you don’t have to pay them hence, It saves the money that you might have to pay to your marginal labours.

• Saves Time

It requires way less time to harvest your sugarcane crop than required by you or the labours and increases your farm efficiency.

Best Sugarcane Harvesters in India

There are different types of harvesters some are combine-harvesters that doesn’t need to be attached to a tractor while there are some which are used as a tractor implement. Here are some known sugarcane harvesters.​

• New Holland Autosoft Harvester Double Plus Series

New Holland Autosoft Harvester Double Plus Series is best Sugarcane Harvester in India. The New Holland Austoft Double Plus Price range is * in India. It is ideal for harvesting of wheat, paddy, soybean and many crops. Used as a Combine harvester

• Shaktiman Sugarcane Harvester

The Shaktiman Sugarcane Harvester  is best Self propelled multi crop Sugarcane Harvester it’s ideal for harvesting of wheat, paddy, soybean and many crops.The Shaktiman  Price range is * in India. Used as a Combine harvester

• New Holland Cast Iron Sugarcane Harvester

The New Holland Cast Iron Sugarcane Harvester Price range is * in India. Used as a tractor implement

Sugarcane harvester is a boon for sugarcane farmers. It saves your time, labour, and money hence, increasing the productivity and efficiency of your sugarcane farms.

On-screen monitoring, logging, and performance mapping

Harvest Monitor is an industry-exclusive technology from John Deere. Harvest Monitor gathers and analyzes valuable harvest information, enabling sugarcane producers to make smarter decisions that drive down harvesting costs and improve overall farming practices.

From the cab, the operator can monitor total tons harvested, harvester productivity, trash percentage, and fuel consumption. The operator can then use this information to make on-the-fly adjustments to optimize performance.

SmartClean system is the latest enhancement of Harvest Monitor that allows automatic control of primary extractor fan speed based on the operator’s preferences in order to obtain the most profitable balance between cane cleanliness and reduced loss.

Through the John Deere Operations Center, the data can be processed to generate yield and other valuable maps and reports that will guide producers into making the right decisions on soil and water management, chemical application, crop renewal, field layout, equipment logistics, and much more.

Harvest Monitor features

Harvest Monitor is much more than just a yield monitor. It includes:    

• Optical yield monitor
• Elevator optical extraneous matter (trash) monitor
• Primary extractor cane loss monitor
• Primary extractor residue (trash) discharge monitor
• Fuel per ton monitor
• Pour-rate monitor
• Elevation monitor
• Transport load counter

Harvest Monitor was designed to operate efficiently in all weather conditions. It is a low maintenance system with no additional wear items thanks to its optical technology that does not require direct contact with the cane.

Optical yield and trash monitor technology

High-resolution, stereoscopic optical sensors and pattern recognition technology are used to scan the flow of cane as it passes through the elevator, identifying cane volume and differentiating it from trash. Four light-emitting diode (LED) lights illuminate the sampling area to ensure uninterrupted visual clarity.

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The system converts the volumes to mass in order to obtain tons of cane and extraneous matter level.

SmartClean system, an intelligent way of cleaning cane

With the use of sensors, the SmartClean system detects cane being lost through the primary extractor and displays it on the CommandCenter screen as an index. The level of residue or cane leaves being removed is also detected and displayed as an index.

Aiming at the best economic outcome for the operation, the operator selects the target level of the following parameters and lets the system continuously and automatically find the appropriate primary extractor fan speed:

• Elevator extraneous matter (trash)
• Primary extractor cane loss
• Primary extractor residue discharge

SmartClean enables operational consistency throughout the day regardless of weather conditions and individual operator practices. Understanding the residue level is important for biomass power generation projects to determine residue collection logistics and viability.

Georeferenced data

Data points are georeferenced to precise field locations using global positioning system (GPS) technology. With appropriate software, a variety of informative maps can be generated. The system operation requires a GPS receiver.

Data-driven smart decisions on the go

With SmartClean activated and based on live information, the operator can make other quick adjustments to the harvester, like ground speed and FieldCruise™ settings, to maintain the most profitable harvesting rate while delivering the preferred level of cane quality and reduced loss.

On-screen monitoring

While harvesting, the display will show:

• Harvester pour rate (ton/h)
• Extraneous matter (trash percentage)
• Primary extractor cane loss (index)
• Primary extractor residue discharge (index)
• Fuel consumption (L/ton or gal./ton)
• Yield (ton/ha or ton/acre)
• Transport load count
• Live elevator cane flow video

The CommandCenter display layout is configurable so the operator can have Harvest Monitor and SmartClean system displayed together on the same screen. Average, best, and current values of extraneous matter, fuel consumption, and pour rate are displayed instantaneously or as historical figures. Also available on the display is a summary report of all data.

A yield map can also be seen on the display, as well as live video of cane as it flows through the elevator.

Transport load counter

To keep records of the number of wagons completed, the operator will click the “Save Load” soft key every time a unit is loaded. The screen will show the total loads from a field, shift, whole season, or another preselected period of time. The sugar mill destination can also be recorded for each load.

The information may also help to determine if the chopper and extractor fan blades need to be replaced, or if other related service is required in order to maintain optimum operating performance.

The live yield data simplifies daily logistics decisions, including the number of transport units required and the correct timing to efficiently complete the assigned cane quota. In addition, field harvesting progress and remaining unharvested area can be seen on the screen for a great visual of the operation that can facilitate the transition to the next field.

Elevation monitor

Georeferenced samples that include elevation readings are taken every second.  As the harvester travels down each row, numerous elevation readings representing the topography of the area harvested are recorded.

Example of a typical field:

• Row spacing: 1.5 m (4.9 ft)
• Operating speed: 5.4 km/h (3.4 mph)
• Readings per hectare: 4,444
• Represented area: 1.5 m by 1.5 m (4.9 ft by 4.9 ft)

The maps and reports will help to determine the best solutions for:

• Chemical application                                               
• Water management
• Cultivating practices
• Gap planting
• Crop renewal                                               
• Variety selection and performance                                                      
• Seed rate
• Land leveling
• Field layout                                               
• Equipment operation management
• Logistics

Information can also be used to evaluate results of previously implemented solutions to make adjustments if needed.

*Google Earth is a trademark of Google LLC.

Mapping and data management

The Harvest Monitor data can be processed through John Deere’s Operations Center to generate maps and reports that will help optimize operations.

Different types of maps can be created for a clear visualization of current farm conditions:

• Yield variability
• Harvester productivity
• Fuel consumption
• Extraneous matter
• Field elevation

Examples of generated maps

Calibration

During harvesting, Harvest Monitor can be calibrated manually by entering weight information for the load supplied by the mill or from a weight wagon on operations that use it.

The maps can also be calibrated using field report data supplied from the sugar mill.