Understanding the Cost of Your Conveyor Systems

When you're in the market for high-quality, heavy-duty conveyors, Fluent Conveyors is the name you can trust. Each conveyor we produce is specifically tailored to meet the unique requirements of our clients, ensuring that your application is perfectly accommodated. Our current lineup features eight different conveyor models, including specialized custom solutions. We take the time to analyze each application on an individual basis, providing insights on whether a project aligns with our capabilities.

At Joyroll, we pride ourselves on offering attentive and efficient service that supports our clients every step of the way.

Pricing for our conveyors is quite variable, ranging from approximately $15,000 to well over $400,000. Such pricing differences largely hinge on factors such as the size of the conveyor, specific component requirements, and the specifications of the belt employed.

Prior to reaching out to our team for assistance, we recommend reviewing our product offerings to ensure your needs are met and that the solutions align with your financial expectations. If setting a budget proves challenging, we may require a time and material contract during the pre-sales consultation to compensate for our expertise and assistance.

Cost Ranges for Specific Conveyor Types

Roller Chain Conveyor Pricing

The general price range for roller chain conveyors featuring 6-inch and 9-inch pitch belts starts from around $60,000 and can extend to over $400,000, influenced by factors like belt type, motor size, and overall length.

Light Duty Roller Chain Conveyors

Pricing details for light-duty roller chain conveyors are available upon inquiry. Please contact our team for specific quotes.

Slider Bed Conveyor Pricing

For slider bed conveyors, please refer to our product catalog or reach out for personalized pricing information.

Trough Idler Conveyor Pricing

Details on pricing for trough idler conveyors can be obtained directly from our sales representatives.

Estimating Costs for Overland Conveyor Systems

How Much Does an Overland Conveyor System Cost?

The overall cost of an overland conveyor system is primarily influenced by the distance it must cover; however, other elements also play critical roles in determining the final price. This section demystifies the components that comprise an overland conveyor and how specific application features affect expense.

Purpose and Application of Overland Conveyors

The primary function of an overland conveyor is to transport materials such as sand, ore, potash, and gravel. The term 'overland' denotes that this conveyor operates above ground, as opposed to systems designed for enclosed environments like mines. In industries such as quarrying, where materials must be relocated from one fixed point to another, using a conveyor is often a more cost-effective and environmentally friendly alternative to trucking.

Components of an Overland Conveyor System

While the conveyor belt is essential for moving materials, it functions within a comprehensive system that includes:

• Drive Unit - This component includes the motor(s) and reducers that turn the drive pulleys, with an alignment-free drive usually recommended.
• Take-Up Unit - This system maintains belt tension and reduces sag between idler rollers.
• Tail Section - This area is where material is loaded onto the belt, ensuring balanced weight distribution.
• Starter - A crucial element that controls power to the motor to achieve an efficient and smooth start-up.
• Structure - The framework that supports the idler rollers carrying the belt.

Key Cost Determinants

When designing an overland conveyor system, there are several primary factors to consider:

• Tons Per Hour (TPH)
• Material Properties - Density affects volume and consequently the width of the belt.
• Material Nature - Characteristics, such as whether the material is wet or abrasive, dictate the appropriate belt cover.
• Elevation Changes - This significantly impacts motor load, especially during uphill transport.
• Distance/Belt Length - Longer distances require more belt structure and additional take-up units.
• Belt Width - Crucial for determining load capacity, influencing costs across the board.
• Belt Speed - This must be coordinated with belt width and capacity, affecting requirements for torque and power.

Drive Unit Costs and Options

The workload of the system (measured in TPH and belt speed) directly influences the sizing of the motor and drive unit. For instance, a system designed for transporting sand at 300 TPH with a 30-inch wide belt moving at 450 feet per minute may utilize two 300 hp motors, totaling around 600 hp. New motors might cost between $20,000 and $25,000 each, but opting for rebuilt units could lead to significant cost savings. Additional components will include reducers and starters.

We offer various options for motor starters, such as variable frequency drives (VFDs) that provide greater control over motor speed. However, these come at a higher price, ranging from $50,000 to $60,000. More cost-effective alternatives like across-the-line starters generally fall between $15,000 and $25,000.

Structural Considerations

The structure of the conveyor is sized based on the belt width and load requirements, and we adhere to CEMA B to E+ standards for idler roller design to ensure reliability.

Conveyor Belt Selections

The belt must be designed to match the material being conveyed, incorporating covers that are resistant to sharp or abrasive edges. Costs for overland belts range from around $10 to $40 per foot, depending on the belt width and type required.

Shipping Estimates

With manufacturing facilities located in Oakwood, VA, the transportation of equipment to your site – whether a quarry, port, power station, or other locale – will incur additional shipping costs, typically falling between $5,000 and $10,000 based on size and distance.

General Cost Estimates for Overland Conveyor Systems

Each application is unique, and at West River Conveyors, we would be pleased to collaborate with you to create a customized solution for your needs. For instance, in a scenario involving the transport of 300 TPH of sand over a distance of 1,000 feet with a 30-inch wide belt moving at 450 feet per minute, the total cost for such a complete conveyor system could range from approximately $250,000 to $350,000.

Why Choose West River Conveyors?

West River Conveyors has extensive experience one of the most challenging conveyor requirements since the early days of our industry. We specialize in both designing new systems and refurbishing existing equipment, giving prolong life to your conveyor solutions.

Our approach begins with a deep understanding of client needs, allowing us to propose designs that deliver performance, quality, and longevity—all while keeping costs manageable. To learn more about our offerings, please visit us at Mining Conveyor Belt.