Overhead Gantry Cranes - in - Commercial Electrical Advice
Overhead Gantry Cranes - in - Commercial Electrical Advice
cheers E
Engineer54
Best person to ask about working on gantry cranes on this forum, is TONY!! He cut his teeth on the big buggers!! lol!!- Sep 9,
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- If you're a qualified, trainee, or retired electrician - Which country is it that your work will be / is / was aimed at?
- United Kingdom
- What type of forum member are you?
- Heavily Qualified Electrician / Teacher / Tutor - etc
and if its an older crane you cant buy the good old asbestos pads anymore B
brookster
As long as you are deemed competent there really is no issue. Its just three phase motors, brake, limit switches and control gear really unless your are dealing with the programming side of newer cranes.I used to do annual maint on cranes with a site specific CP card, would depend on your employer I suppose. i was thinking for covering of LOLER. but yes there isnt much too them, electrically.. inverters, contactors, motors, brakes as you say.. i have seen some courses at WWW. LEEA.CO.UK and was also wondering if they were any good? and also inspecting the hoist brake and such as knowing how to change ropes, wheels, gearbox linkages etc G
Gage
why is he a crane engineer?
Has a license up to 200T or something and is a seasoned Maintenance fella I believe, with bits in between.
(Apologies if I'm incorrent Tony [Not really I'm not that bothered]) :cool3: Reactions: 1 person K
Knobhead
i was thinking for covering of LOLER. but yes there isnt much too them, electrically.. inverters, contactors, motors, brakes as you say.. i have seen some courses at WWW. LEEA.CO.UK and was also wondering if they were any good?
So you will learn on a short course how to deal with cranes? I don’t think so!
I hold an OHTC licence for driving 340Te tandem cranes. To work safely fault finding you have to be able to drive them.
Look up:
Demag, Allen West and Ward Leonard crane control.
Brookhurst Igranic, wedged rotor, reversed motor and Perigrip brakes.
Reversed slip, regeneration and reversed pony two motor decent control (one motor driving the load down while the other is trying to lift).
Secondary resistance and variomatic hoist and speed control.
DC control is often used, what you like on that? Live working is the norm. fun when the crane is bouncing about!
5 weeks, get real! I retired after 38 years and the bloody things still kept tripping me up!
Just bear this in mind, you make a mistake, someone is dead!
Reactions: 2 people Tony we only have small 15 t cranes I'm
Not wanting to be able work on massive cranes.. Im on maintenance in a factory not to be a full time crane engineer... Just the company is thinking of us doing in house repairs.. Theyre all AC.. So totally different tony And all our cranes have isolators so no working live for us. I know not gonna learn in a week just gives some ideas ive done bits of work on them just need more training! 4
44ALLAN
So you will learn on a short course how to deal with cranes? I don’t think so!
I hold an OHTC licence for driving 340Te tandem cranes. To work safely fault finding you have to be able to drive them.
Look up:
Demag, Allen West and Ward Leonard crane control.
Brookhurst Igranic, wedged rotor, reversed motor and Perigrip brakes.
Reversed slip, regeneration and reversed pony two motor decent control (one motor driving the load down while the other is trying to lift).
Secondary resistance and variomatic hoist and speed control.
DC control is often used, what you like on that? Live working is the norm. fun when the crane is bouncing about!
5 weeks, get real! I retired after 38 years and the bloody things still kept tripping me up!
Just bear this in mind, you make a mistake, someone is dead!
Hope that conduit is earthed !
your never sure..................................................
netblindpaul
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- Apr 5,
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- South Wales
- If you're a qualified, trainee, or retired electrician - Which country is it that your work will be / is / was aimed at?
- United Kingdom
- What type of forum member are you?
- Other
- If other, please explain
- Electro-Mechanical Engineer (Qualified & EngC registered, also qualified electrician), still doing some work on the tools for a few select customers now and again & Engineering Consultant, part time trainer in electrical installations topics.
Gage
I bet they are not "all" a.c.!...
Of course they are what's a rectifier?
1 Ton Gantry Crane: Which Type Is Right For Your Workshops?
Are you looking for a reliable 1 ton gantry crane to boost your lifting efficiency? Whether you’re operating in a warehouse, workshop, or on a job site, choosing the right gantry crane can make all the difference. From compact aluminum frames to electric-powered systems, and from portable setups to manual push models, there's a perfect solution tailored to your specific needs. In this guide, we'll walk you through four popular types of 1 ton gantry cranes—manual push, aluminum, electric, and adjustable—to help you make an informed and confident choice for your operation.
Please visit our website for more information on this topic.
How to Choose the Right 1 Ton Gantry Crane for Your Needs
3-Step Quick Selection Guide for 1 Ton Gantry Cranes
Step 1: Identify Your Top-Priority Application Scenario
- No power supply / Budget constraints → Choose Manual Push Type
- High-frequency operations / Precise control → Choose Electric Type
- Corrosive environments / Precision manufacturing → Choose Aluminum Alloy Type
- Frequent task changes / Adjustable workspace → Choose Adjustable Type
Step 2: Eliminate Unsuitable Options
- If daily operation exceeds 4 hours → Eliminate Manual Type (labor-intensive)
- If the site is humid or contains acids/alkalis → Eliminate non-aluminum models (lack of corrosion resistance)
- If used in a fixed location with repetitive tasks → Eliminate Adjustable Type (features may be redundant)
Step 3: Optimize with Functional Combinations
- Dynamic workshop layout → Choose Adjustable Type + Electric Drive (fits multiple workstations)
- Outdoor temporary lifting → Choose Manual Type + Rust-resistant Wheels (high maneuverability)
- Cleanroom medium-frequency operation → Choose Aluminum Alloy Type + Adjustable Height (handles various cargo sizes)
If you’re not sure which type of gantry crane suits your needs, feel free to contact us — we’re here to help with expert advice and selection support to ensure you find the right solution quickly.
1 Ton Gantry Crane Price
The price of a 1 ton gantry crane can vary significantly depending on its type, configuration, and customization needs. To provide you with an accurate quotation, we take multiple factors into account and offer tailored solutions to match your exact working environment.
Key Parameters That Affect Pricing
To recommend and quote the most suitable 1 ton gantry crane for your needs, please share the following information:
- Type Preference: Manual push, electric, aluminum, portable, or adjustable type
- Span (Beam Length): The distance between the two vertical supports
- Lifting Height: Maximum lifting height from ground to hook
- Working Environment: Indoor/outdoor, cleanroom, corrosive areas, etc.
- Mobility Requirements: Fixed position or movable with wheels/tracks
- Usage Frequency: Occasional use or high-frequency lifting
- Add-ons/Options: Hoist type (manual/electric), remote control, VFD, limit switches, etc.
- Voltage Requirements (for electric types): Local power supply standards
Custom Solutions, Factory Direct Support
We understand that every workplace is different. That's why we offer flexible customization based on your specific needs—from structural dimensions to control systems. Whether you’re looking for compact portability or automated efficiency, our engineering team is ready to assist you with cost-effective and high-performance solutions.
Contact us with your application details for a fast and tailored quote. Factory-direct pricing and global support are available.
Manual Portable Gantry Crane
The manual gantry crane is a lightweight lifting device with a simple structure and cost-effective design. It is widely used in workshops, warehouses, and maintenance areas. This crane relies on manual pushing for movement, requiring no power supply. Its flexible installation makes it especially suitable for work environments with low lifting frequency and moderate mobility requirements.
Key Features
- Simple structure; manually operated and requires no power supply
- Low purchase and maintenance costs, ideal for budget-conscious applications
- Highly mobile and easy to deploy in temporary job sites
Suitable Applications
- Temporary equipment maintenance and low-frequency material handling
- Outdoor or workshop environments without fixed power supply
- Basic operations where high precision in lifting is not required
Motorized Portable Gantry Crane
The motorized portable gantry crane is a compact lifting device that integrates electric hoisting and traveling, ideal for small to medium-sized workstations, workshops, and warehouses. Compared to manual models, it offers easier operation, higher efficiency, and reduced labor effort.
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With its electric control system, operators can achieve precise lifting and movement, significantly boosting productivity while lowering physical strain. Most units come with a remote or push-button controller, and some models support variable speed control and limit protection for enhanced safety and durability.
Perfect for frequent lifting and batch operations, it is an ideal choice for improving workflow and operational safety.
Key Features
- Electric-powered, operated via wireless remote or handheld controller; enables efficient lifting by a single operator
- Precise control, ideal for high-frequency tasks and improved operational efficiency
- Equipped with safety protection features to reduce operational risks
Suitable Applications
- Frequent material handling in finished goods warehouses
- Installation or maintenance of small machinery and equipment
- Scaled operations in long-term fixed locations
Aluminium Portable Gantry Crane
Aluminium portable gantry cranes have become the optimal choice in many operating conditions due to their light weight, ease of assembly and disassembly, corrosion resistance, oxidation resistance, and flexible operation.
Aluminium portable gantry cranes are widely used in laboratories, clean room environments, electroplating, medical device processing, dust-free workshops, injection molding workshops, or environments with high safety and hygiene requirements.
Key Features
- Lightweight & High Strength: Made from high-strength aluminum alloy, offering excellent load capacity while remaining lightweight and easy to transport.
- Excellent Corrosion Resistance: Naturally rust-resistant, making it ideal for humid or cleanliness-sensitive environments.
- Easy to Assemble & Disassemble: Modular design allows for quick setup and takedown, simplifying transport and on-site installation.
- Adjustable Height: Most models support height adjustment to accommodate different workpieces and operational needs.
Suitable Applications
- Clean or Corrosive Environments: Ideal for spaces with high cleanliness or corrosion resistance requirements, such as electronics, food, pharmaceutical industries, and laboratories.
- Laboratories & R&D Centers: Frequent equipment movement, limited space, and need for flexible structural adjustments.
- On-Site Assembly or Maintenance: Portable and easy to deploy, perfect for temporary lifting tasks.
Adjustable Portable Gantry Crane
The adjustable portable gantry cranes, including models like the 1 ton capacity telescoping gantry crane, are highly flexible material handling solutions. Their standout feature is the ability to freely adjust the lifting height, making them especially suitable for work environments where the lifting height changes frequently.
This adaptability is particularly valuable when handling workpieces of varying sizes and weights. Compact and easy to move, these cranes offer an ideal solution for enhancing production efficiency while saving valuable floor space.
Key Features
- Adjustable Height: Height can be adjusted manually, hydraulically, or electrically to accommodate various workpiece sizes and operational height requirements.
- High Adaptability: Suitable for diverse working environments, especially where space is limited.
- Optimized Space Utilization: Flexible adjustments improve equipment clearance and lifting efficiency based on on-site conditions.
Suitable Applications
- Multi-spec Product Assembly Lines: Frequent changes in workpieces or varying height requirements in assembly operations.
- Inspection and Maintenance Workshops: Lifting tasks for different types of equipment, such as engines or molds.
- Warehouses and Logistics Transfer Zones: Temporary lifting of goods with different sizes and shapes.
- Confined Spaces: Ideal for low-clearance areas such as underground garages or mezzanine-level workshops.
Conclusion
There is no single “best” gantry crane—only the one that fits your needs best. Choosing the right 1 ton gantry crane depends on your specific working conditions, lifting frequency, and mobility requirements. At DGCRANE, we focus on helping you make the right choice by offering expert advice, a wide product range, and tailored support. Let us work with you to find the most suitable solution for your operation.
If you want to learn more, please visit our website Electric Gantry Crane(vi).
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