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Speed changing type straw briquetting machine and application thereof

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A straw briquetting machine, straw technology, applied in the direction of presses, material forming presses, manufacturing tools, etc., can solve problems affecting work efficiency, easy to break, traffic jams, etc., to improve extrusion strength and efficiency, and production capacity The effect of reducing power consumption and eliminating clogging

Inactive Publication Date: -02-25DASHIQIAO CHENGTIAN NEW ENERGY DEVView PDF5 Cites 0 Cited by

• Summary
• Abstract
• Description
• Claims
• Application Information

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Problems solved by technology

However, in the prior art, the roller-die straw briquetting machine has the following disadvantages: 1. Because the material is forced to be extruded through the shaft-wheel transmission technology, it has high power, high energy consumption, and low output; 2. The pressure is not easy to control. Excessive extrusion force will cause traffic jams, which will take a lot of work and effort and affect work efficiency. Excessive extrusion force will cause the straw to be unable to be granulated or easily broken after granulation; 3. Due to the use of butter lubrication, the shaft is easy to The bearings, molds, accessories, etc. are easily damaged, and the equipment must be repaired frequently, so the production is delayed. The straw cannot be formed, so the straw briquetting machine with this structure cannot run for a long time, which affects work efficiency

Method used

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Examples

Experimental program Comparison scheme Effect test

Embodiment 1

[] Example 1 Variable speed straw briquetting machine

[] Such as figure 1 As shown, the variable-speed straw briquetting machine includes a frame 33, a motor 32, a main shaft 11, a pinch wheel shaft 7, a pinch wheel 4 and a module I2, the main shaft 11 is located in the housing 21, and the two motors 32 are placed symmetrically on the frame 33 The two sides of the two motors 32 and the main shaft 11 are connected through a transmission transmission. The transmission is provided with a drive shaft 29 and an intermediate shaft 23. The drive shaft 29 is connected to the motor pulley 26 through a driven pulley 27. The middle The driving wheel 22 of the shaft 23 is connected to the main shaft 11 through the driven wheel 31. The first gear 30 and the second gear 28 are fixedly set on the drive shaft 29. The intermediate shaft 23 is covered with a movable speed change wheel 24, a speed change wheel 24 There is a primary gear 34 meshing with the first gear 30 and a secon...

Embodiment 2

[] Example 2 Application of Variable Speed ​​Straw Briquetting Machine

[] Application of the variable-speed straw briquetting machine described in Example 1 in the briquetting of straw.

[] The briquette forming method for corn stalks: 1) Crush the corn stalks into 10mm pieces; 2) Treat the corn stalk pieces in an oven at 110°C for 8-10 hours; 3) Adjust the moisture content of the corn stalk pieces to control the moisture content 10%; 4) Add corn stalk fragments into the straw briquetting machine in Example 1 for molding.

Embodiment 3

[] Example 3 Application of Variable Speed ​​Straw Briquetting Machine

[] Application of the variable-speed straw briquetting machine described in Example 1 in the briquetting of straw.

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[] The briquette forming method for corn stalks: 1) Crush the corn stalks into 20mm pieces; 2) Treat the corn stalk pieces in an oven at 110°C for 8-10 hours; 3) Adjust the moisture content of the corn stalk pieces to control the moisture content 30%; 4) After mixing the corn stalk fragments and corn starch according to the ratio of 9:0.6, they were added to the straw briquetting machine of Example 1 for molding.

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Abstract

The invention provides a speed changing type straw briquetting machine and application of the speed changing type straw briquetting machine. According to the scheme, an original high-power motor is changed into two low-power motors. The motors are in transmission connection with a main shaft through a speed changing box. A briquetting wheel is locked and fixed through a briquetting wheel support gear sleeve and an adjusting pulling block. A second module is additionally arranged on the basis that a first module outwards extends. A machine oil lubrication channel is formed in a machine body of the briquetting machine, the machine oil lubrication channel passes through the main shaft and each bearing base in the machine body of the briquetting machine, and an oil pump provides power to form the lubrication circulation. The speed changing type straw briquetting machine has the advantages of being low in energy consumption, low in labor strength, even in extrusion, free of machine blocking, high in yield, high in efficiency, convenient to maintain and the like. The speed changing type straw briquetting machine is suitable for briquetting maize straws, cotton stalks, peanut shells, saw dust, soybean straws and the like, the fuel density of rod-shaped compact maize straw briquetted fuel obtained by the speed changing type straw briquetting machine after the rod-shaped compact maize straw briquetted fuel is briquetted is 1.1-1.3g / cm<3>, and the briquetting effect is good.

Description

technical field [] The invention belongs to the field of biological energy, and in particular relates to a speed-variable straw briquetting machine and a method for forming straw briquettes. Background technique [] my country is committed to transforming discarded crop stalks into high-grade biomass energy to replace some fossil fuels such as coal and petroleum, so as to alleviate the energy shortage in rural areas, increase farmers' income, and achieve sustainable development of rural energy. As an important bioenergy resource, straw is abundant and cheap. After compressing the straw, its density increases [] 8~10 times, the combustion value increases, and the emission of dust and other indicators after combustion is lower than that of coal. It can reduce CO2 and SO2 emissions, reduce the greenhouse effect, and have obvious environmental protection benefits. It can be used as a high-grade energy product. [] At present, straw forming machines of vario...

Claims

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Application Information

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Login to View More Patent Type & Authority Patents(China)IPC IPC(8): B30B11/04B30B15/02 Inventor 孙伟李梅清赵建军 Owner DASHIQIAO CHENGTIAN NEW ENERGY DEVWho we serve

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Straw Briquetting Machine Market Analysis and Latest Trends

A straw briquetting machine is a machine used to compress straw into briquettes, which are small blocks with a consistent shape and size. The machine applies high pressure to the straw, forcing it to bind together and form a solid briquette. This process helps to reduce waste and improve the utilization of straw, which can then be used as fuel for heating or cooking.

The market analysis of the straw briquetting machine market indicates that it is expected to grow at a CAGR of % during the forecast period. Factors driving this growth include the rising demand for renewable energy sources, the increasing awareness about the environmental impact of fossil fuels, and the government initiatives to promote sustainable energy solutions.

As consumers are becoming more conscious about the need for sustainable and eco-friendly solutions, the market for straw briquetting machines is expected to witness significant growth. The ability of these machines to convert agricultural waste into a useful and clean fuel source makes them an attractive option for industries and households alike.

Additionally, technological advancements in straw briquetting machines, such as automated operation and improved efficiency, are further driving market growth. Manufacturers are investing in research and development to enhance the performance of these machines and make them more user-friendly and cost-effective.

Furthermore, the market for straw briquetting machines is witnessing increasing competition, with several key players entering the market. This trend is expected to lead to product innovation and competitive pricing strategies, benefiting potential buyers.

Overall, the straw briquetting machine market is projected to experience steady growth in the coming years, driven by the shift towards renewable energy sources and the increasing focus on sustainable waste management practices.

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Straw Briquetting Machine Major Market Players

In the competitive landscape of the straw briquetting machine market, several players have established their presence. Some of the prominent companies in this market include RUF BRIQUETTING SYSTEMS, CF Nielsen, Asket, RONAK ENGINEERING, ECOSTAN, AGICO, WEIMA, Lehra, Prakruti Machines, Dayang Briquette Machinery, and Zhengzhou Yonghua Machinery Manufacturing Co., Ltd.

RUF BRIQUETTING SYSTEMS is a leading manufacturer of briquetting machines and has been in operation for over 50 years. The company has a strong reputation for its high-quality products and innovative solutions. RUF has experienced significant market growth, expanding its customer base globally. The exact sales revenue of the company is not publicly available.

CF Nielsen is another major player in the straw briquetting machine market. Founded in , the company has a rich history and expertise in the field of briquetting. CF Nielsen has witnessed steady market growth over the years, with a focus on sustainability and environmental concerns. The company's market size is estimated to be substantial, given its long-established presence in the industry.

RONAK ENGINEERING is a well-known manufacturer of briquetting machines. The company was founded in and has since gained a strong foothold in the market. RONAK has seen considerable market growth, both domestically and internationally. While specific sales revenue figures are not available, the company's expanding customer base is a testament to its success.

ECOSTAN is a leading player in the straw briquetting machine market. The company was established in and has since developed a range of efficient and eco-friendly briquetting machines. ECOSTAN has experienced significant market growth, driven by its commitment to sustainable solutions. The company's sales revenue is estimated to be substantial, given its market position and growing demand for its products.

While specific sales revenue figures are not disclosed for all the mentioned companies, their market growth and market size can be inferred from their reputation, customer base, and industry presence. Each of these players has a proven track record and is contributing to the growth and development of the straw briquetting machine market.

What Are The Key Opportunities For Straw Briquetting Machine Manufacturers?

The straw briquetting machine market has witnessed significant growth in recent years. There is a growing demand for these machines for converting agricultural waste like straw into fuel in an eco-friendly manner. The market is expected to continue its upward growth trend in the coming years, driven by increasing government support for renewable energy sources and the need to reduce carbon emissions. Additionally, the rise in biomass power plants and the growing awareness about the benefits of straw briquettes are also contributing to the market's growth. With advancements in technology and the development of more efficient machines, the future outlook for the straw briquetting machine market is highly promising.

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Market Segmentation

The Straw Briquetting Machine Market Analysis by types is segmented into:

• Mechanical
• Hydraulic
• Screw Extrusion

Straw briquetting machines are categorized into three types: mechanical, hydraulic, and screw extrusion. Mechanical machines use a combination of compression and friction to compact the straw into briquettes. Hydraulic machines utilize hydraulic pressure to compress the straw into briquettes. Screw extrusion machines apply high pressure using a screw mechanism to produce straw briquettes. These machines are commonly used for biomass fuel production and waste management. Each type has its unique advantages and disadvantages in terms of cost, efficiency, and ease of use.

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The Straw Briquetting Machine Market Industry Research by Application is segmented into:

• Animal Husbandry
• Paper Industry
• Pharmaceutical Industry
• Chemical Industry
• Metallurgical Industry

The straw briquetting machine finds extensive application in various industries such as animal husbandry, paper, pharmaceutical, chemical, and metallurgical industries. In the animal husbandry sector, the machine is used to produce compacted straw briquettes for feeding livestock. In the paper industry, it helps in recycling waste paper and converting it into briquettes for further processing. The pharmaceutical industry utilizes the machine to compress medicinal plants and herbs. The chemical industry uses it for transforming waste materials into briquettes, while the metallurgical industry employs it for smelting and refining metal ores.

In terms of Region, the Straw Briquetting Machine Market Players available by Region are:

• North America: United StatesCanada
• Europe: GermanyFranceU.K.ItalyRussia
• Asia-Pacific: ChinaJapanSouth KoreaIndiaAustraliaChina TaiwanIndonesiaThailandMalaysia
• Latin America: MexicoBrazilArgentina KoreaColombia
• Middle East & Africa: TurkeySaudiArabiaUAEKorea

The straw briquetting machine market is expected to witness significant growth in the regions of North America (NA), Asia Pacific (APAC), Europe, United States (USA), and China. With increasing demand for renewable energy sources and the rising awareness towards environment-friendly practices, the market is projected to prosper. Among these regions, China is anticipated to dominate the market with the highest market share percentage valuation. The country's predominance can be attributed to its robust agricultural sector, large population, and supportive government initiatives promoting clean energy.