Understanding Leaded vs. Lead-Free Pipe Fittings

In plumbing and piping systems, one of the most important factors affecting product selection are the materials the pipe fittings are produced from. Selecting the right materials for each application is essential to ensure durability, safety, and compliance with industry regulations. 

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Among the various materials used to manufacture fittings, lead and lead-free copper alloys (bronze and brass) are two of the most common options. In this blog, we will explore the key differences between the lead and lead-free versions of these fittings including the industries that use them. 

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The Key Differences Between Leaded and Lead-Free Pipe Fittings

Composition

The main difference between lead and lead-free fittings lies in the composition of the material. Materials that contain lead are leaded fittings. For well over 2,000 years, lead, and other materials, have been added to a base material (copper, steel, etc.); enhancing the flexibility of the base material making it easier to shape and work with.

Materials that contain little to no lead, such as brass and stainless steel alloys, are lead-free fittings. These fittings are safe to use in systems and applications where human health is a concern. Additionally, they comply with the government regulations surrounding the Safe Drinking Water Act (SDWA).

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Health & Safety

Before strict health regulations were put into place, lead fittings were widely used in many plumbing and piping systems because of their durability and malleability. However, lead can leach into water that people consume or that comes into direct contact with the human body, causing serious, long-term health risks. As a result, the United States has banned leaded fittings in potable water systems.

To eliminate the health risks from lead exposure, lead-free fittings are now the standard in modern plumbing and potable water systems to ensure safe drinking water. Lead-free fittings adhere to the Safe Drinking Water Act (SDWA), which specifies that they contain no more than 0.25% lead by weight in the wetted surface.

NSF/ANSI/CAN 372 is a recognized standard which specifies how materials are verified to comply with the 0.25% lead content. NSF 372 (along with NSF 61) ensures the nation's drinking water supply is safe for consumption by the public. 

Durability & Performance

The materials used in both types of fittings affect their durability and overall performance. Leaded pipe fittings can corrode over time, especially when exposed to water with high acidity or high mineral content. This can cause the lead to break down and may cause the fittings to weaken or corrode. 

Lead-free fittings, on the other hand, offer comparable, if not better, durability, providing superior resistance to corrosion and improving overall system longevity. This is because of their material composition. These fittings often provide longer service life in systems exposed to varying environmental conditions, such as high moisture or chemicals. This makes them a more sustainable and reliable choice for many applications. 

Common Applications for Leaded and Lead-Free Pipe Fittings

Lead and lead-free pipe fittings both play vital roles across various industries. Each suited for different applications based on material requirements, safety regulations, and system needs. Understanding where these fittings are used helps wholesale distributors make informed decisions and choose the right product for their customers' project needs. 

Leaded fittings are used in applications where the water is not intended for human consumption such as: 

• Industrial Applications: Leaded fittings can be found in older industrial installations, including some manufacturing, fire suppression, and HVAC systems. 
• Oil & Gas: Often used in residential and light-commercial applications, leaded pipe fittings are commonly found as a part of the heating system.
• Agricultural: In agricultural applications, where water quality is less strictly regulated, lead fittings may still be used for systems that do not involve drinking water. 

Lead-free fittings are used across a wide range of applications where water safety is paramount including: 

• Residential and Commercial Plumbing: Health regulations require lead-free fittings for drinking water systems in homes, schools, hospitals, and commercial buildings. This will ensure that the water remains safe for human consumption and free from lead-contamination. 
• Municipal Water Systems: Public water systems use lead-free fittings to prevent lead contamination in water systems. 
• Food and Beverage: In food and beverage production and processing plants, lead-free fittings are essential for maintaining health and safety standards. Lead-free fittings prevent contamination of products that could be harmful to the health of workers and consumers. 
• Healthcare and Pharmaceuticals: In hospitals, clinics, or pharmaceutical production facilities where water or liquids can come in contact with the human body, lead-free fittings are used to prevent contamination and ensure safety. 

Choosing the Best Lead-Free Fittings for Your Application

When choosing lead-free fittings, there are three alloys that stand out: Stainless Steel, Lead-FreeBrass, and Chrome-Plated Lead-Free Brass. 

Contact us to discuss your requirements of Durability of pipe fittings. Our experienced sales team can help you identify the options that best suit your needs.

• Stainless Steel: Known for its exceptional durability and corrosion resistance, stainless steel is an ideal material for lead-free fittings. Stainless steel is often used in harsh environments and offers reliable performance and a long-lasting lustrous appearance.
• Lead-Free Brass: Renowned for its excellent machinability, durability, and corrosion resistance, brass is a safe and reliable choice for lead-free fittings. It offers the traditional benefits of brass without the health risks of lead.
• Chrome-Plated Lead-Free Brass: Combining the benefits of brass with the added layer of corrosion resistance and aesthetic appeal, chrome-plated brass enhances the visual appeal while providing additional protection.

In conclusion, lead and lead-free pipe fittings each have unique characteristics, applications, and benefits. Understanding the differences and offering both types of fittings ensures wholesale distributors can meet the diverse needs of their customers. 

Authors: Hedy Hemlick, Marketing CoordinatorandMarcus Estrella, Director of Product Line Management

Frequently Asked Questions

Q: How much lead is considered lead-free?

A: According to the Safe Drinking Water Act (SDWA), lead-free is defined as a weighted average of 0.25% lead in the wetted surfaces of plumbing fixtures, pipe, and fittings.

Q: Can stainless steel be used as an alternative lead-free solution?

A: Yes. Explore some of Merit’s products that are lead-free on MBWebXpress.

Sources: 

Use of Lead Free Pipes, Fittings, Fixtures, Solder, and Flux for Drinking Water | US EPA

DTSC Requirements for Low Lead Plumbing Products in California Fact Sheets | Department of Toxic Substances Control

Safe Drinking Water Act Requirements | NSF

A new scenario of lead contamination in potable water distribution systems: Galvanic corrosion between lead and stainless steel - PubMed

Leaded Bronze in BC

"Lead Free" Drinking Water: Regulations and NSF/ANSI 372 - ANSI Blog

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